Wire bending machine
- Wide range of bending: wire, bus bar and small bore tube
- CNC controlled system
- Tight tolerance guarantee
- High speed and stable quality
- Integrated wire feeder and straighter
- Custom tooling design
- After sales supports guarantee
YH Mechanics offers advanced 3d wire bending machines in the situation of round wire bending, bus bar bending and small bore tube bending. Our machines are widely used in bending steel, aluminum and copper wire, each designed to enhance efficiency, accuracy, and productivity in wire processing.
Integrated wire feeder and straighter
Custom add-on
Peel removal/stripping
To make production easier, we also provide manual and automatic peel removal/stripping machines. We will design and assembly it on the machine based on your requirements.
Automatic end stamping
Based on the application situation (stamping the end to flatness or stamping holes), we provide the end stamping on wire and bus bar.
Automatic end tin coating
Some wire or bus bar requires tin coating to make better property. We can help you design and assembly it.
Industrial robotics support
To enhance the production and make the production further automatically. We can design and add robotics for you.
Our services
Tooling design and manufacturing
We provide 1-stop services for you from design to production. The only thing you need to do is to share us the idea you want to achieve.
Machine setting
We will help you finish the machine setting before delivery. For tooling change, we will send you the instructions and videos.
Spare parts replacement
For those non-wearing parts, we will guarantee 3 years replacement for free. For quick-wearing part, we will charge the cost.
Remote technical support
Our professional will provide you remote supports when you have questions or issues in machine setting, tooling change and other technical affairs.
Samples made with our bending machine
Let's make something significant today!
what is 3D wire bending machine?
A 3D wire bending machine is an advanced type of wire bending equipment designed to create complex, three-dimensional shapes and structures from wire. Unlike traditional wire bending machines that typically produce two-dimensional bends, 3D wire bending machines are capable of achieving intricate, multi-axis bends and formations. This technology is used in various industries where precise and detailed wire forms are required.
What is bus bar bending machine?
Based on the clients’ demands in eV, eVTOL and other industries, we designed and manufactured bus bar bending machine based on the wire bending machine. From the point of processing, they are almost the same. But, the structure and tooling will be different including wire feeder, wire straightener and axis stroke.We use it in bending copper bus bar, aluminum bus bar and bus bar with insualtion.
industries that wire bending machine can be used:
Wire bending machines are versatile tools used across a wide range of industries due to their ability to shape wire into complex forms and components. Here’s a detailed look at the various industries where wire bending machines play a crucial role:
1. Automotive Industry
- Components and Assemblies: Used to manufacture brackets, clips, mounts, and other structural components that are integral to vehicle assembly.
- Custom Parts: Produces custom wire forms for specialized automotive applications, such as exhaust systems or suspension components.
- Safety Features: Creates parts for safety systems, such as seatbelts and airbags.
2. Aerospace Industry
- Structural Components: Fabricates intricate wire forms for aircraft and spacecraft, including support structures, frames, and brackets.
- Electrical Wiring: Used for bending and shaping wiring harnesses and electrical components within aerospace vehicles.
- Precision Parts: Produces high-precision parts required for various aerospace applications where reliability and accuracy are critical.
3. Construction and Architecture
- Reinforcement: Creates wire meshes and reinforcements used in concrete structures and building foundations.
- Decorative Elements: Bends wire into decorative shapes and designs for architectural features and artistic installations.
- Custom Fabrications: Provides custom solutions for structural and aesthetic elements in construction projects.
4. Consumer Goods and Electronics
- Appliance Parts: Manufactures components for household appliances, such as oven racks, refrigerator shelves, and washing machine parts.
- Electronics: Produces wire forms for electronic devices, including brackets, connectors, and internal components.
- Custom Designs: Creates custom wire forms for a variety of consumer products, from furniture to tools.
5. Medical Devices
- Surgical Instruments: Fabricates precise and complex wire components used in surgical instruments and medical devices.
- Support Structures: Produces wire forms for braces, implants, and other medical support structures.
- Diagnostic Equipment: Creates components for diagnostic tools and equipment that require precise wire shaping.
6. Manufacturing and Industrial Equipment
- Machine Parts: Bends wire into components used in various types of machinery and industrial equipment.
- Conveyor Systems: Produces parts for conveyor belts and material handling systems.
- Custom Tools: Creates specialized tools and fixtures used in manufacturing processes.
7. Retail and Display
- Retail Fixtures: Produces wire displays, shelving units, and hangers used in retail environments.
- Custom Signage: Bends wire into shapes for custom signs and promotional displays.
- Product Stands: Creates stands and holders for various products, including electronics and merchandise.
8. Art and Craft
- Sculptures: Used by artists to create wire sculptures and intricate art pieces.
- Craft Projects: Provides materials and tools for various craft projects, including custom jewelry and decorative items.
- Design Prototypes: Assists in the creation of prototypes for design concepts and artistic projects.
9. Energy Sector
- Structural Supports: Fabricates wire forms for supports and reinforcements used in energy infrastructure.
- Wiring Harnesses: Creates complex wire harnesses for energy systems, including those used in renewable energy technologies.
- Custom Components: Provides custom wire components for specialized equipment used in energy production and distribution.
10. Furniture Manufacturing
- Frame Components: Bends wire into frames and supports for various types of furniture.
- Custom Designs: Produces custom wire elements for unique furniture designs and configurations.
- Structural Elements: Creates wire forms used in the structural elements of furniture, including chairs, tables, and shelving units.
